I'm starting a new series: 30 Days of Biology History
Day #1: Penicillin manufacturing during WWII was only made possible because of a moldy cantaloupe in Illinois.
In 1928, Alexander Fleming returned from a holiday to discover a mold on his bacterial plates. The mold made penicillin and killed the bacteria. Fleming published the discovery in 1929.
He claimed that — being somewhat "absent-minded" — he had left his laboratory window open, allowing mold to drift in. This is the story taught in schools, but it's likely false:
1. His lab window was rarely, if ever, left open. The window story also wasn't mentioned until a decade-plus after the event.
2. Fleming claimed to find the plate on September 3rd, but his first notebook entry is dated October 30th. That entry doesn't describe a "chance" contamination, but a deliberate experiment where Fleming grew mold on a plate FIRST, then added bacteria.
3. Penicillin only kills bacteria while they're actively growing; it cannot kill mature colonies. Every attempt to recreate Fleming's experiment as described has failed. It only works if you grow mold first and add bacteria afterward.
Chemists who initially tried to purify penicillin failed repeatedly. In the late 1930s, Ernst Chain and Howard Florey figured out how to purify the molecule and showed it could cure mice of infections.
By 1941, penicillin was given to the first human patient, a policeman named Albert Alexander, whose symptoms abated but who died when supplies ran out. Scientists still couldn't isolate penicillin in large amounts, so they tried extracting it from patients' urine. (In 1942, a single patient consumed half of the United States' entire experimental supply. That's how little was available.)
Around this time, Florey went to Peoria, Illinois to visit an agriculture laboratory and try to scale manufacturing. Fleming's mold only grew as a thin mat on the surface of a liquid, so scaling up meant thousands of shallow vessels stacked on shelves. It took about 2,000 liters of culture fluid to treat a single patient!
The Peoria scientists solved this. They swapped the growth medium for corn steep liquor, a corn starch byproduct, and put the mold into 300-gallon tanks while blowing in air from the bottom. The mold circulated throughout the whole tank, growing in a larger volume. This boosted yields 500-fold.
Still, Fleming's original mold was bad at making penicillin! So the Peoria team put out a public call for mold samples. Surprisingly, the best strain was discovered by Mary Hunt, a research assistant in the laboratory, on a rotting cantaloupe at a local market. It made about six-times more penicillin than Fleming's.
This combination (better fermentation + a better strain) meant that, by D-Day in 1944, US companies scaled penicillin manufacturing to 2.3 million doses. The cantaloupe strain, dubbed Penicillium rubens NRRL 1951, is still the ancestor to all the mold strains used to make penicillin today.